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From idea to execution, we craft bespoke wearable solutions tailored to your use case — complete with custom hardware, firmware, apps, cloud infrastructure, and algorithms. Whether you're targeting a niche health metric or pioneering a new form factor, we help you make it real.

Built Around Your Vision. Engineered by Sensio.

Custom Wearable Solutions, Delivered End-to-End

From sensors to software — built to match your vision.

Whether you're building the next big innovation in healthcare, fitness, or industrial tech, we bring your custom wearable idea to life — end-to-end. As a full-stack ODM, we don’t just hand you hardware. We co-create fully integrated wearable solutions: from sensor selection to app interfaces, from RF design to cloud infrastructure.

What We Offer

Full-stack engineering
across every layer of wearable development.

At Sensio, we specialize in HW-SW co-design, enabling seamless communication between your device’s hardware and software right from the blueprint. With deep expertise in ultra-low-power systems, AI/ML-driven digital algorithms, and robust manufacturing design, we deliver products that are smart, scalable, and ready for market.

Person soldering a PCB representing Sensio's hardware expertise
Antenna signal icon representing Sensio's multi-sensor stack

PPG, SpO2, ECG, GSR, temperature, accelerometers & beyond

Sensor Stack

Technical drawing icon denoting wearable product engineering and design for manufacturing at Sensio

Ergonomic form factors, wearable-grade materials, DFM

Engineering Design

Our Technology Stack

Microchip icon symbolizing Sensio's embedded systems and MCU optimization

MCU Stack

 RTOS, low-power optimization, secure bootloaders

martphone in hand icon representing Sensio's custom iOS and Android app development for wearables

Mobile Apps

iOS & Android apps built for real-time sync and UX precision

Waveform icon representing Sensio's RF design

RF Design

Bluetooth Low Energy, antenna tuning, interference mitigation

Flowchart icon indicating cloud infrastructure and data pipelines for Sensio's wearable health systems

Cloud & DevOps

Scalable, secure data architecture with dashboards and analytics

Why Partner With Us

DNA icon representing Sensio's ground up wearable building approach

Wearable-first DNA

We’ve been designing and building wearables from the ground up.

Stacked cubes representing choice between Sensio's modular and custom solutions

Modular to Custom

Start from one of our proven templates or go full custom.

Accelerated Timelines

Calendar icon denoting Sensio's adherence and flexibility to deadlines

We know the shortcuts that don’t compromise quality.

Built for Scale

Conveyer belt with stacked boxes denoting Sensio's mass production capabilities

Our solutions are designed for pilot, scale, and mass production.

Our Custom Development Process

From your first brief to the final production unit, Sensio works as an extension of your team.

Infographic showing the custom development process at Sensio - understanding use case to production & shipping

Build With Us

Have a wearable idea? Need to integrate health sensing into your product?

We’ll help you design it, prototype it, and scale it.

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