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Read our Latest Blogs

How we Built the Thinnest ECG Smart Ring in the Market: The Engineering Behind India’s First ECG-enabled Smart Ring
The Orbyt v10 smart ring represents our biggest leap in engineering: a complete redesign that made it the thinnest ECG-enabled smart ring in the market.
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How we Built the Thinnest ECG Smart Ring in the Market: The Engineering Behind India’s First ECG-enabled Smart Ring
The Orbyt v10 smart ring represents our biggest leap in engineering: a complete redesign that made it the thinnest ECG-enabled smart ring in the market. By rebuilding the PCB from scratch, shrinking enclosure thickness, fixing electrode corrosion, and upgrading charging architecture, we solved long-standing comfort, durability, and manufacturability issues.
Mohan S Prabhakar
3 days ago5 min read


User Testing in Electronics: How it Helped us Engineer a Better Orbyt Ring
User testing is often seen as the final checkpoint in electronics development - but in reality, it's where true engineering refinement begins. While simulations, lab tests, and ideal conditions help get a product off the ground, only real-world usage reveals how electronics behave in the hands of actual users. In this blog, we take you behind the scenes of how user trials exposed critical design flaws in comfort, charging, durability, and PCB reliability - and how we systemat
Mohan S Prabhakar
Nov 266 min read


The Hidden Cost of Scaling Hardware: PCB Debugging and the Orbyt Ring’s 200-Unit Test
In this post, we break down how we overcame critical PCB issues, antenna limitations, and manufacturing bottlenecks to take the Orbyt smart ring from lab experiment to real-world wearable. Whether you’re engineering a smart ring or scaling any small-form hardware product, this deep dive into PCB debugging, Bluetooth tuning, and firmware refinement will help you navigate the messy middle of product development.
Mohan S Prabhakar
Nov 196 min read


How We Engineered Extended Battery Life in the Orbyt Ring
Extending battery life in a compact wearable like a smart ring isn't just about finding a bigger battery. It's about rethinking the entire device architecture. In this blog, we reveal how improving battery life in the Orbyt ring led to critical redesigns in PCB layout, ring size, and even the charging dock. If you're exploring how power efficiency drives innovation in wearable tech, this detailed breakdown shows how each engineering decision shaped a better, sleeker product.
Mohan S Prabhakar
Nov 125 min read


Designing Orbyt for Scale: A Deep Dive into Design for Manufacturing (DFM)
Designing wearable tech that works is only half the battle - making it manufacturable at scale is the real challenge. This blog dives into how we applied Design for Manufacturing (DFM) principles to transform the Orbyt ring from a working prototype into a production-ready smart ring. From fixing Bluetooth performance and resolving post-assembly yield issues to refining electrode design and perfecting the protective seal, every decision pushed us toward a product that could sc
Mohan S Prabhakar
Nov 54 min read


How We Made Orbyt Smart Ring Sleeker Without Compromising Performance
Shrinking wearable technology without compromising function is one of the toughest challenges in hardware. The more compact a device becomes, the harder it is to maintain signal quality, power efficiency, and sensor performance - especially in a ring form factor. This blog explores the engineering mindset behind miniaturizing a wearable, and how we applied those principles to shape the next version of the Orbyt Ring: sleeker, smarter, and built for everyday use.
Mohan S Prabhakar
Oct 295 min read


How We Built Orbyt Ring: A Look Inside Our Earliest Engineering Milestones
With Orbyt, our mission has always been to blend cutting-edge health monitoring with everyday comfort. In this behind-the-scenes look, we walk you through how our smart ring evolved through multiple prototypes. Each prototype taught us new lessons - about battery placement, circuit design, and ergonomic fit - that led to a much sleeker, more practical wearable. Read on to discover how each engineering milestone brought us closer to the sleek Orbyt Ring you can wear on your fi
Mohan S Prabhakar
Oct 226 min read


Miniaturization Starts with Going Big: How Notebook-sized Prototypes Helped Shape the Orbyt Smart Ring
Miniaturization is at the heart of modern wearable innovation - but ironically, the path to getting smaller often starts big. With Orbyt, we didn’t jump into building a ring-sized device right away. Instead, we deliberately went large first - constructing early, notebook-sized proof-of-concepts. This allowed us to test, iterate, and optimize with speed and flexibility, without being constrained by form factor.
Mohan S Prabhakar
Oct 155 min read


Why 9.4 CGPA isn’t the Key to Innovation: The Founding Journey of Sensio Enterprises and the Orbyt Smart Ring
A high CGPA reflects academic discipline, but true innovation demands much more. In the real world, building impactful products takes resilience, collaboration, risk-taking, and the courage to navigate ambiguity. This is the story of how three first-time founders built a healthtech startup and India's first ECG-enabled smart ring.
Mohan S Prabhakar
Oct 85 min read


What is an Original Design Manufacturer (ODM)? A Founder’s Guide to Choosing the Right Manufacturing Model
An Original Design Manufacturer (ODM) is a company that designs and builds products on its own initiative, which other brands can then buy and rebrand as their own. This guide explains ODMs and related models (OEM, contract manufacturers, IDHs, white-/private-label, JDM, OBM) and helps founders decide which model suits their wearable-tech startup or brand.
Aaqifah Hilmi
Oct 19 min read
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